In-House Services

Our solutions encompass end-to-end product development tailored to unique industry needs. Whether integrating sewn components, foam inserts, or modular tool systems, our solutions prioritize functional design & end user experience. We offer prototyping, scalable manufacturing, & integration of textiles & structural elements.

Problem-solving Is What We’re Built For

About Our Fabrication Shop

Our in-house Fabrication Shop is equipped to deliver precision-engineered solutions across a range of mission-critical materials & use cases. We offer advanced custom foam cutting, laser etching, & CNC machining, with two-axis CNC systems capable of processing foam, wood, textiles, plastics, & acrylics with exacting accuracy. Our industrial-grade laser engraving systems are built to meet the identification & compliance needs of government sectors, with the ability to etch on steel, aluminum, anodized & coated metals, & polycarbonate plastics. Whether for protective packaging, part marking, or custom structural components, our fabrication team delivers scalable, high-tolerance results built for field readiness & operational performance.

Fabrication Shop Services

Custom Foam

Precision foam cutting is essential for organizing & safeguarding tools, weapons systems, & sensitive electronics during transit & deployment. CNC, die, & routing technologies enable mil-spec-grade inserts that meet the exact dimensional & durability needs of defense & federal applications. Our solutions are available in various foam densities & are applied in field deployment cases, ensuring both safety & organizational clarity.

Foam drawer showcasing custom tool fitting with foam and acrylic

Precision CNC Cutting

CNC machining enables the precision fabrication of structural & support components. This automated process guarantees repeatability & accuracy, ensuring compliance with tight tolerances and material specs. CNC technology ensures consistent quality, reduced lead times, & the ability to scale complex builds using wood, foam, metal, & composite components. Our CNC systems are an essential element in woodworking, crate production, foam fabrication, & component prototyping.

CNC Machine control panel

Laser Etching

Laser etching provides mission-critical part identification on components, equipment, & packages with high precision enabling fast visual recognition & long-term durability in all field conditions. This technique allows for permanent, abrasion-resistant markings which are compatible on a wide variety of substrates including foam, plastics, & metals. An ideal solution for serialized tracking & tamper-resistant labeling protocols.

Laser engraving shown on assortment of metal cards

Laser Engraving

Engraving provides indelible, high-contrast markings for asset tracking, compliance labeling, & mission-ready identifiers, ideally applied to gear, cases, or serialized items. This process ensures legibility & visual contrast in environments where product identification is mission critical. Frequently applied on hard materials such as metal, acrylic, wood, & composite materials. Laser engraving ensures longevity under field exposure, meets traceability requirements for DLA, GSA, & NATO logistics systems while supporting QR codes, NSNs, UID marking, & permanent labeling protocols.

Laser etch example of QR Code

Wooden Crate Development

We engineer heavy-duty wooden enclosures constructed to meet the storage, transport & protection requirements for the deployment of heavy oversized items, sensitive, classified or high-value equipment across military, industrial, & commercial sectors. Built with ISPM-15 heat-treated wood, these crates support international deployment & long-term storage. Our crates are engineered to withstand impact, stacking, & environmental stress to ensure safe transit across air, sea, & ground operations.

Close up of custom wooden crate made to order

Non-intrusive Tricon Integrations

We specialize in non-intrusive Tricon integrations that enhance capability without compromising container integrity. Our solutions are built for operational flexibility, incorporating custom brackets, mounts, galvanized racks, cages, & even Stanley Vidmar cabinetry to support secure, modular storage & field readiness. Whether configuring internal systems for mobility, inventory control, or rapid deployment, we engineer each integration to meet exacting requirements while maintaining structural compliance & reusability across missions.

Open Tri-Con showcasing the Riggers Assemply in place

Tool Kitting

Custom-configured tool kits are engineered to support field maintenance, repair, & deployment activities across military branches & federal agencies. Designed for deployment, maintenance, or field servicing, each toolkit is a tailored solution. Our kitted solutions feature modular integration within racked, pelican-style, transit & impact-rated cases, precision-cut foam inserts for inventory control, & configuration flexibility for program-specific tool sets that support quick visual inventory. Designed for rugged use to reduce damage rates, each kit meets readiness & accountability standards ensuring tool accountability, portability, & protection in demanding environments.

CAPE Kit open to showcase interior kit elements

About Our Sew Shop

Our Sew Shop is equipped for custom production runs using Berry Compliant textiles, ideal for mission-specific applications. We specialize in small bags, tool rolls, custom storage solutions, & specialty items like machine gun covers. Every product is tailored to meet field & operational demands with attention to utility, traceability, & tactical readiness. Our capabilities include industrial embroidery for secure, long-lasting identification, heat transfer applications, & integration of hardware such as grommets, snaps, and fasteners to ensure rugged performance in the field. Whether fulfilling niche tactical requirements or producing short-run kits, our team delivers sewn solutions with precision, flexibility, & field-readiness in mind.

Sew Shop Services

Berry Compliant Textiles

All fabrics sourced in our sew shop are fully Berry Compliant, ensuring alignment with U.S. government procurement regulations under the Berry Amendment (10 U.S.C. 4862). We source & verify materials from approved domestic suppliers to support mission-critical applications where compliance, durability, & traceability are non-negotiable.

Webbing rolls in red

Tool Rolls & Small Bags

We specialize in sewn soft goods that include small bags, zipper pouches, tool rolls, & tethers to application-specific grips. Each soft good item supports field performance while aligning with our end user's individualized requirements.

Close up of a tool roll with velcro closure

Embroidery

Industrial embroidery delivers secure, long-lasting identification for soft goods & uniforms used in military or tactical environments. Offering a solution to meet unit, branch, & logo requirements, this method ensures compliance with uniform standards. Ideal for gear bags embroidery maintains visibility in operational settings while being able to withstand demanding environments.

Embroidery machine stitching logo

Heat Transfers

Heat transfer applications provide a streamlined, lightweight alternative to embroidery. Ideal for projects where precision detail, minimal bulk, & smooth finishes are critical. This method is optimal for high quantity runs or complex graphics, or when fast production & cost efficiency are key. Heat transfers delivery sharp visuals that hold up to operational wear without compromising flexibility.

An example heat transfer showing the before and after

Hardware Integration

We offer a comprehensive range of hardware components to enhance the function, durability, & adaptability of sewn & kitted solutions. Our services offer the integration of grommets, snaps, buckles, D-rings, webbing adjusters, hook-and-loop closures, & other mission-grade fasteners.

Fasteners sewn onto a flashlight pouch

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